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Presses - Press bearings on the shafts.Coil Winding Machines - Computerized coil winding machine.Lathe - Bush and Bore end housing repair shafts.You can be confident that when you contact Global Electronic Services for your motor rewind and repair services, you will find yourself with a quality motor that works virtually like new at the end of it.ĪC & DC Machine Shop Services and Rewinding Our technicians have wound countless motors and know the process by heart. While this seems like an intense and heavily involved process, it is practically automatic for our trained repair technicians at Global Electronic Services. It also is a way to protect the windings from contamination.Ĭure the Motor and Test – The last step is curing the motor and then re-testing to make sure that the motor is working optimally and as intended. The varnish bonds the windings together and prevents the coils from moving. The last step is to heat the motor in an oven for dipping in varnish. A dielectric test confirms the integrity and quality of the windings. Finally, we connect new motor leads followed by a thorough quality test. When the coils are in place, we add wedging to insulate and protect the coil.Īdd Lacing – The next step is to add lacing for additional stability.
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The person doing the winding tests the wire for any defects while the winding process is taking place.Once the coils have been created, it’s time to add them to the stator slots as appropriate. The type of winding head we will use to wind the motor will depend on what type of motor it is. Make New Coils and Add to Stator Slots – Now its time to make new coils.
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We then install liner insulation in the stator slots so that the coils do not make contact with the core. Once it is all clean, we paint inside the stator with insulation paint.
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Steam Clean the Stator and Paint With Insulation Paint – After this, we steam clean the stator and all the other parts of the motor to make sure they are free of contaminants. We have a piece of equipment called a media blaster that is effective at removing debris and particles without damaging the motor. Following removal of the faulty windings, we must remove any leftover varnish, insulation or contaminants before rewinding the motor.Use the buttons at the top of this page to contact us or to get a free quote on our machining and rewinding services for electric motors. Remove Faulty Windings – Once we record the necessary data and enter it into our database, it’s time to remove the faulty windings.
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Record Pertinent Data – We start by recording all the necessary data that is needed to rewind the motor, including the number of slots, number of coil turns, pitch and necessary wire size for making coils to rewind the motor. When we perform our electric motor rewinding services, there are several steps we go through: When we perform our DC motor rewinding service for your motor, we can then return the rewound coil and reinstall it with rebuilt armatures or other components as needed to get your motor functioning properly again.
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What are electric motor rewinding and electric motor rebuilding services and why do you need them? Rewinding is the process that we sometimes use as a way to repair shorted, grounded or damaged motor coils. We’re an industry-leading partner, focused on getting your motor back up and running so your operations can minimize downtime and get back to profitability. Global Electronic Services offers a total range of machine shop and motor rewinding services for electric motors of all sizes. Quick Links: Motor Rewinding Process | Our AC & DC Motor Rewinding Services | Get More With Global Electronic Services Machine Shop and Motor Rewinding Services